Swarf Processing

Swarf Processing

Large quantities of metal chips are produced in a high production metal working plant. By continuous removal of the chips the productivity of the plant can be improved considerably, because the machine tool operator does not waste his time removing the chips he produces as a by-product.

Ask us about Swarf Processing

Large quantities of metal chips are produced in a high production metal working plant. By continuous removal of the chips the productivity of the plant can be improved considerably, because the machine tool operator does not waste his time removing the chips he produces as a by-product.

Ask us about Swarf Processing

Swarf Processing

An economical removal system for chips and recovery of cutting fluids does, however, require tailor-made systems.

The chips are collected and conveyed away from the machine tools by means of specially adapted conveyors. Bushy swarf is crushed to short chips. Wet chips are centrifuged and cutting fluids recovered and cleaned. The process should be continuous and requires a minimum of manual work.

The solution for efficient and economical chip handling will vary from company to company, depending on shop layout, chip volume and the properties of the chips. Lubriserv has experience and know-how to provide the solution, which is the most economical just for your company, either it is a matter of single products or complete chip processing.

Economy

The return on investment will vary from company to company. Usually a continuous chip handling system will give very fast pay-off. The savings and profits are basically:

  • Lower labour cost, because the time-consuming manual handling involved in collecting, loading and transporting chips is eliminated
  • Lower cost for cutting fluids, because the fluid in the chips can be recovered, filtered, and reused in production.
  • Higher price for the chips.
  • Dry chips have a higher value in scrap markets.
  • Reduced storage volume.
  • Short chips take less space taken up by handling of chips.

Improved environment

The indirect savings by improving the environment can be as important as the direct savings listed to the left. When chips and cutting fluids are continuously removed from the machine tools, the work environment is improved. The dangerous and dirty manual work connected with chip handling disappears. Dry chips will not leak fluids into the ground water. Waste swarf from machining contains large amounts of coolant. Up to 90% can be recycled and returned to production. When all coolant is removed, swarf earns a higher scrap price that further increases in value when delivered in the form of briquettes. This also reduces your requirements for storage space, and handling becomes simpler and more effective.

Lubriservs’ swarf equipment includes

  • Manual swarf centrifuges
  • Automated swarf centrifuge systems
  • Swarf Crushers
  • Conveyors
  • Swarf storage silo’s
  • Central swarf/coolant systems
  • Briquetting presses

Large quantities of metal chips are produced in a high production metal working plant. By continuous removal of the chips the productivity of the plant can be improved considerably, because the machine tool operator does not waste his time removing the chips he produces as a by-product.

Large quantities of metal chips are produced in a high production metal working plant. By continuous removal of the chips the productivity of the plant can be improved considerably, because the machine tool operator does not waste his time removing the chips he produces as a by-product.

An economical removal system for chips and recovery of cutting fluids does, however, require tailor-made systems.

The chips are collected and conveyed away from the machine tools by means of specially adapted conveyors. Bushy swarf is crushed to short chips. Wet chips are centrifuged and cutting fluids recovered and cleaned. The process should be continuous and requires a minimum of manual work.

The solution for efficient and economical chip handling will vary from company to company, depending on shop layout, chip volume and the properties of the chips. Lubriserv has experience and know-how to provide the solution, which is the most economical just for your company, either it is a matter of single products or complete chip processing.

Economy

The return on investment will vary from company to company. Usually a continuous chip handling system will give very fast pay-off. The savings and profits are basically:

  • Lower labour cost, because the time-consuming manual handling involved in collecting, loading and transporting chips is eliminated
  • Lower cost for cutting fluids, because the fluid in the chips can be recovered, filtered, and reused in production.
  • Higher price for the chips.
  • Dry chips have a higher value in scrap markets.
  • Reduced storage volume.
  • Short chips take less space taken up by handling of chips.

Improved environment

The indirect savings by improving the environment can be as important as the direct savings listed to the left. When chips and cutting fluids are continuously removed from the machine tools, the work environment is improved. The dangerous and dirty manual work connected with chip handling disappears. Dry chips will not leak fluids into the ground water. Waste swarf from machining contains large amounts of coolant. Up to 90% can be recycled and returned to production. When all coolant is removed, swarf earns a higher scrap price that further increases in value when delivered in the form of briquettes. This also reduces your requirements for storage space, and handling becomes simpler and more effective.

Lubriservs’ swarf equipment includes

  • Manual swarf centrifuges
  • Automated swarf centrifuge systems
  • Swarf Crushers
  • Conveyors
  • Swarf storage silo’s
  • Central swarf/coolant systems
  • Briquetting presses

Large quantities of metal chips are produced in a high production metal working plant. By continuous removal of the chips the productivity of the plant can be improved considerably, because the machine tool operator does not waste his time removing the chips he produces as a by-product.

Large quantities of metal chips are produced in a high production metal working plant. By continuous removal of the chips the productivity of the plant can be improved considerably, because the machine tool operator does not waste his time removing the chips he produces as a by-product.

Manual Swarf Centrifuges

Manual Swarf Centrifuges

Ideal for applications involving a mix of different swarf types or low volumes. They can recover oil or coolant and reduce moisture/liquid content down to just 1-2%. Available in 25Kg, 50Kg and 100Kg capacities.

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Automatic Swarf Processing Systems

Automatic Swarf Processing Systems

Effective swarf management is now of key importance and not just a side issue. Managing your swarf properly will improve your company’s image, help the environment and save you both money and effort.Industry examples illustrate the potential cost and environmental benefits of adopting a professional approach to swarf management.

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Swarf Compactors

Swarf Compactors

LUBRISERV Swarf Compactors for metal swarf can provide additional revenue from briquettes against loose swarf. Low residual moisture content and reduced freight costs - volume can be reduced to as little as 1/10. Coolants and cutting oils can be recovered whilst storage and disposal cost can be significantly reduced, alongside a significant lowering of fire and explosion risks.

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